Start Expert advises How to eliminate the number of failures on the production line?
How to eliminate the number of failures on the production line?

How to eliminate the number of failures on the production line?

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etiLEDGER electronic machine book – the guardian of your machines

Are we aware of what the excessive number of failures on the production line can lead to? What can long hours spent repairing equipment do? What are the consequences of waiting for parts when a machine unexpectedly stopped working and caused an outage of the entire line?

To prevent such situations, Etisoft has created etiLEDGER – an electronic machine book – for its customers. This solution can significantly affect the effectiveness of the organization by reducing costs. It also helps to eliminate delays in on-time delivery of goods. It also improves competitiveness.

Monitoring and analysis of unplanned events in production

Situations in which this device “decides” how the production takes place must not be allowed. That is why it is so important to keep the machinery in the best possible condition. In a planned way, perform service activities on an ongoing basis. If, despite this, there is sometimes a problem, it is good to have access to the full documentation of the equipment. Also have a record of all events to be able to use this knowledge in the future. Users of etiLEDGER, which is a comprehensive knowledge base on this subject definitely gain full control over the changes made in the machine.

 

etiLEDGER electronic machine book

The electronic machine book quickly generates analyses and reports.

etiLEDGER is a tool that maps machine structures, allowing you to reach every part of them and obtain or enter information about them. Its advantage is access from both mobile and stationary devices.

etiLEDGER enables both importing existing machine structures and building machines from scratch. Such a construction can be done comprehensively or successively. If you don’t have full hardware documentation, you can start building a machine structure by starting with scheduling for specific parts.

The application has an intuitive user interface, enabling a “touch walk” around the machine and its parts. The application supports TPM (Total Productive Maintenance) – a lean management method used to ensure maximum efficiency of machines and equipment.

Benefits of using etiLEDGER

  • etiLEDGER enables management of machine maintenance activities based on the following schedules: TBM, CBM.
  • provides knowledge about the history of the machine and its components (failures, causes of failures, service activities)
  • at the customer’s request, it is possible to integrate with various MES or ERP systems. This makes it possible to calculate, among other things, the MTBF, TBF, MTTR of machines, or to order parts necessary for maintenance work.
  • the customer has access to various types of reports
  • allows you to create maps of machine failures, thus increasing customer awareness of the equipment.

etiLEDGER electronic machine book

What savings does the electronic machine book offer?

Proper maintenance of the machine park results in less downtime due to machine failure. Costs related to the storage of spare parts or their purchase also decrease. Having full and up-to-date hardware documentation shortens the time of removing failures. On the other hand, easy access to information allows you to increase the effectiveness rate of the maintenance team.

All these activities also lead to extending the life of the machines, as well as maintaining a high level of their operation.

If you are interested in our solution, do not hesitate to contact us.

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Tomasz Truszkiewicz Manager of projects supporting production processes in Etisoft Smart Solutions. He started his professional career in Era GSM (currently T-Mobile), where he co-created the transmission network. He has several years of experience in implementing intelligent building automation projects. Graduate of the Faculty of Automatic Control, Electronics and Computer Science at the Silesian University of Technology in Gliwice. He is an enthusiast of bicycles and sports motorcycles. He is a passionate photographer.
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